Char-Broil 463250910 User's Guide

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Assembly instructions © 2009
PRODUCT GUIDE
MODEL 463250910
© 2009 Char-Broil, LLC Columbus, GA 31902
Printed in China
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
Estimated assembly time: 30 minutes
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
11/11/09 G521-001-010801
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
® ®
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.
®
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Summary of Contents

Page 1 - MODEL 463250910

Assembly instructions © 2009 PRODUCT GUIDEMODEL 463250910© 2009 Char-Broil, LLC Columbus, GA 31902Printed in China Serial NumberDate Purchase

Page 2 - WARNING:

ElectrodeBurnerCleaning the Burner AssemblyFollow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting g

Page 3

Grill Halogen LightLIGHT OPERATION INSTRUCTIONSBulb Replacement1. Make sure light switch on the control panel is in the “OFF” position.2. Connect ligh

Page 4 - Retainer Strap

WARNINGIMPORTANT1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.Cleaning the Lens1. Prior to cleaning, mak

Page 5

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this pr

Page 6 - Straight

PARTS LISTNOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the

Page 7

PARTS DIAGRAM15ABCDDEFFHIJKLMNOOPQRSTUUVWXYZAABBCCCCDDEEFFFFFFGGHHIIJJKKLLMMNNOOPPQQRRSSTTUUVVWWXXYYZZGVXXXXXXAAABBBFFFGGGBBBCCCCCCDDDEEEQQQHHHIIIJJJK

Page 8 - 3. Open lid during lighting

ASSEMBLY21/4-20x1/2” screw1Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel.IMPORTA

Page 9 - SPIDER ALERT!

3Place lower back panel between side panels at rear of bottom shelf. Make sure the adapter is positioned as shown. Secure lower back panel to side pan

Page 10 - Electrode

45Attach drawer right panel to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 18On back of grill, attach drawer r

Page 11 - Grill Halogen Light

67Attach drawer upper panel to drawer right panel using three #8x3/8” self-tapping screws. Attach drawer upper panel to cartleft side panel using two

Page 12 - IMPORTANT

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.2. An LP cylinder not connected fo

Page 13 - LIMITED WARRANTY

89ABInsert front brace between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using one 1/4-20x1½” scre

Page 14 - PARTS LIST

10This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of g

Page 15 - PARTS DIAGRAM

12 22Secure front brace in upper hole with one 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer. Secure upper back panel in lower hole with one 1/4-

Page 16 - ASSEMBLY

1423BCAttach right side fascia to right side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mmflat washers, shown A.#10-24x3/8” Screw5mm L

Page 17 - 7mm flat washer

1524Attach rear of right side shelf using one 1/4-20x1/2” screw, 7mm lock washer and 7mm flat washer in upper hole. And using 1/4-20x1½” screw, 7mm lo

Page 18 - Drawer right panel

1625ABCLeft side fasciaLeft side shelfLeft side shelfLeft side shelfSide burner lidAttach left side fascia to left side shelf using four #10-24x3/8” s

Page 19 - Upper back panel

1718#8-32x3/8” screw4mmlock washerControl knobSide burnerbezelFirst, remove the two screws and lock washers factory attached to the sideburner valve b

Page 20 - Front brace

8a201927Insert sideburner burner into left shelf.shelf, shown A.sideburner burnerWing nutelectrodeignitor wiresideburner drip pansideburner drip panbu

Page 21 - Adapter wire harness

8a222128pinon bottomDrawerof doorTop ofdoorPRESSRight doorDrawer front panelInsert the pin on bottom of door into hole in bottom shelf. Press upper hi

Page 22 - NOTE: Wires omitted for

23Slide one drawer along lower tracks into cart left. Slide the other drawer along upper tracks into the cart. 29TroughsDrawerAlign the trough pins

Page 23 - 5mm Flat Washer

WARNINGCALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause

Page 24 - Small knob

252630Place cooking grates onto the firebox as shown.Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of

Page 25 - Side burner lid

27LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder

Page 26 - Control knob

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.EmergenciesProblemGas leaking from cracked

Page 27

Troubleshooting (continued)ProblemBurner(s) will not light using ignitor.Burner(s) will notmatch light.Sudden drop in gasflow or low flame.Flames blo

Page 28 - Drawer front panel

Troubleshooting - Integrated Electronic IgnitionProblem (Ignition)SECTION INo sparks appear at any electrodes when burner control knobs are turned to

Page 29 - Place troughs onto fire box

Warranty Registration DepartmentP.O. Box 1240Columbus, GA 31902-124035

Page 31 - Regulator

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or impr

Page 32 - Troubleshooting

WARNINGIf “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!Connecting Regulator to the

Page 33 - Troubleshooting (continued)

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in

Page 34

7WARNINGFor Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from

Page 35 - Columbus, GA 31902-1240

8•••••••Match-LightingCAUTIONIf ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.

Page 36

9 CAUTIONStoring Your Grill•Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well-ventilated

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