Char-Broil 463666509 User's Guide

Browse online or download User's Guide for Barbecues & grills Char-Broil 463666509. Char-Broil 463666509 Product guide [en] User Manual

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Rev. 04 • 07-11-08 • 80011997
PRODUCT GUIDE
MODEL 463666509
© 2008 Char-Broil, LLC Columbus, GA 31902
Printed in China
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
Estimated assembly time: 45 minutes
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
® ®
TM REVISION 00
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Summary of Contents

Page 1 - MODEL 463666509

Rev. 04 • 07-11-08 • 80011997PRODUCT GUIDEMODEL 463666509© 2008 Char-Broil, LLC Columbus, GA 31902Printed in China Serial NumberDate PurchasedIMPO

Page 2 - WARNING:

10 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resul

Page 3

11WARNINGFor Safe Use Of Your Grill And To Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free fro

Page 4

12 Burner Flame Check• Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check

Page 5

13 CAUTIONSPIDER ALERT!GAS COLLECTORBOX & IGNITORVALVECONTROL PANELBURNERVENTURILIFT OUTBURNER ASSEMBLYAIRSHUTTERSPIDER WEBSINSIDE VENTURISPIDER

Page 6 - Internal Temperatures

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this pro

Page 7

PARTS LISTNOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the

Page 8 - OPD Hand Wheel

PARTS DIAGRAM16ACCBCDEFIJKLMNPQRSDDTUWXYZAAVBBFFEEGGIJKLMNOOQGH

Page 9 - LP Tank Leak Test

ASSEMBLY17 21Insert lower cart legs into cart legs, make sure the holes for tank exclusion wire face inside, and the holes on lower cart legs are ali

Page 10 - Straight

1834Attach control panel/ HVR assembly to firebox with two #10-24x1/2” machine screws, fiber washers, and #10-24 flange nuts (A). Place heat shield on

Page 11 - Safety Tips

19 56Tank Exclusion gridAttach tank exclusion grid to lower cart legs with four #8-3/8” self-tap screws. Fully tighten all tee knobs. 1/4-20 Tee Knob

Page 12

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.2. An LP cylinder not connected fo

Page 13 - SPIDER ALERT!

2078Attach lower lid hinges to back of firebox using two 1/4-20x1/2” machine screws, fiber washers, and 1/4-20 Flange nuts per hinge. The center flat

Page 14 - Materials Defects Only

21 91” Hitch PinQty. 2Hinge PinQty. 210Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two

Page 15 - NOT Pictured:

221112Hang grease clip from bottom of firebox and place grease cup into grease clip.Grease clipCAUTIONFailure to install grease clip and cup will caus

Page 16 - PARTS DIAGRAM

23 13Tank retainer wireLP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care s

Page 17 - ASSEMBLY

24 +–EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.EmergenciesProblemGas leaking from

Page 18

25 Troubleshooting (continued)ProblemBurner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also)Burner(s) will notmatch li

Page 22 - Grease cup

3 WARNINGCALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to ca

Page 23 - Regulator

4First Time UseRead your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all gr

Page 24 - Troubleshooting

5 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you w

Page 25 - Troubleshooting (continued)

USDA Recommended Safe MinimumInternal TemperaturesBeef, Veal, Lamb, Steaks, & Roasts 145° FFish 145° FPork 160° FBeef, Veal, Lamb Ground 160° FEgg

Page 26

7Why Clean?We've all heard the saying, 'an ounce of prevention is worth a pound of cure.' This is great advice when it comes to keepin

Page 27

8USE AND CARELP Tank Removal, Transport And Storage• Turn OFF all control knobs and LP tank valve. Turn coupling nut counterclockwise by hand only - d

Page 28

9 WARNINGIf “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!LP Tank Exchange• Many retail

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