Char-Broil 11201566 User's Guide download pdf

Product Guide

Model 11201566

Tools needed for assembly:

Phillips & Flat Head Screwdriver

Adjustable wrench

Pliers

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly

instructions, and use and care directions before

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could

result in serious personal injury and/or property

damage.

CAUTION:

Some parts may contain sharp edges – especially as

noted in the manual! Wear protective gloves if

necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal indoors can kill you. It gives off

carbon monoxide, which has no odor. NEVER burn

charcoal inside homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY! DO NOT attempt to

assemble without a helper.

If you have questions or need assistance during assembly, please call .

To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register

1-800-241-7548

42804522 - 09/25/09

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®;

Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®;

Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The

Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;

6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;

D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;

D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;

D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;

102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending. © 2008 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the

Party™; SureFire™; Universal Grill Parts™ TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 00

Estimated Assembly Time: 1 Hour

1 2 3 4 5 6 ... 23 24

Summary of Contents

Page 1 - Product Guide

Product GuideModel 11201566Tools needed for assembly:Phillips & Flat Head ScrewdriverAdjustable wrenchPliersFOR OUTDOOR USE ONLYCAUTION:Read and f

Page 2

5610Install firebox support bracket (item #8) onto the holes on the left legs using two M6 x 15mm Phillips head bolts. Do not tighten bolts until Step

Page 3 - Our Recommendations:

8711Attach front shelf (item #10) to front of grill base using two M6 x 15mm Phillips head bolts. Attach table supports (item #11) with slotted holes

Page 4

10912Attach smaller handle (item #26) to the firebox lid using two M5 x 12mm Phillips head bolts and M5 hex nuts.Attach firebox lid stop (item #24) us

Page 5

111213Attach air shutter (item #31) onto the firebox door (item #30) using one M6 x 15mm Phillips head bolt and M6 hex nut. Do not over-tighten air s

Page 6 - LIMITED WARRANTY

Connect firebox lid (item #25) and firebox base (item #34) using six M6 x 15mm Phillips head bolts.141314Connect firebox and grill base (item #9) toge

Page 7 - PARTS LIST

1516Connect firebox support (item #8) with firebox base (item #34) using two M6 x 15mm Phillips head bolts and M6 hex nuts.Install smokestack bracket

Page 8 - ASSEMBLY

1718Install smokestack (item #19) onto the smokestack bracket (item #18).To install the temperature gauge (item #22), insert into center hole on grill

Page 9

1920Attach grill lid handle (item #23) using two M6 x 15mm Phillips head bolts and M6 hex nuts.Install grill lid (item #17) on grill base (item #9) us

Page 10

2122Attach the charcoal tray (item #12) to charcoal grate (item #13) by hooking tray edges onto the grate frame.Use charcoal grate adjusters (item #14

Page 11

2324Install the warming rack (item #16) inside the grill lid (item #17). Insert the cotter pins through the holes from the outside of grill lid (item

Page 12

DANGERSafety SymbolsThe symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual

Page 13

2526Place firebox charcoal grate (item #32) inside the bottom of firebox.Place firebox cooking grills (item #28) inside the top of the firebox base (i

Page 14

2728Insert grease cup holder (item #35) into holes on right leg brace (item #7).Place a tin can (not included) on the grease cup holder. A tin can mu

Page 15

THIS PAGE INTENTIONALLY BLANK22

Page 16

Page 17

24REGTEMP REV00

Page 18 - END VIEW

1.Brush all interior surfaces including grills and grates with vegetable cooking oil.2. Build a small fire on the fire grate, being sure not to lay co

Page 19

THE HEAT OF THE COALSseconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) visual cuesHOT COALS 2 400 to 450 bare

Page 20

GRILL MAINTENANCEFrequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning insi

Page 21 - (Tin can not included)

LIMITED WARRANTY6SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGEPERFORATION, MANUFACTURING,AND MATERIAL DEFECTS ONLYAll Parts90 days fro

Page 22 - THIS PAGE INTENTIONALLY BLANK

PARTS LIST7Key Qty Description1 1 RIGHT LEG2 1 LEFT LEG3 1 SHELF4 1 AXLE5 2 WHEEL6 2 WHEEL CAP7 2 LEG BRACE8 1 FIREBOX SUPPORT9 1 GRILL BASE10 1 FRONT

Page 23

21ASSEMBLY8FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open t

Page 24 - REGTEMP REV00

349Install leg braces (item #7), with support flange towards center of grill, onto the legs using eight M6 x 15mm Phillips head bolts. Do not fully ti