Char-Broil 4984619 User Manual Page 1

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Natural Gas Conversion Kit • • 09/29/073496258
NATURAL GAS
CONVERSION KIT
FOR OUTDOOR USE ONLY
This Natural Gas Conversion Kit can be used ONLY with
Dual Fuel™ grills.
Model # 4984619
For use with Commercial Series Dual Fuel™ Grills only.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
INSTALLER/ASSEMBLER:
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Wash your hands after handling this product.
WARNING CAUTION
1. Failure to follow all manufacturers instructions could
result in serious personal injury and/or property
damage.
2. Grill installation must conform with local codes,
regulations or in their absence with National Fuel
Gas Code, NFPA 54/ANSI Z223.1 (In Canada must
conform to CSA B 149.1).
1. Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
2. Some parts may contain sharp edges-especially as
noted in the manual! Wear protective gloves if
necessary.
CONSUMER:
Keep this manual for future reference.
Leave this manual with consumer.
If you have questions or need assistance during assembly, please call
1-800-241-7548 (USA) or 1-800-387-6057 (Canada)
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
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Summary of Contents

Page 1 - CONVERSION KIT

Natural Gas Conversion Kit • • 09/29/073496258NATURAL GASCONVERSION KITFOR OUTDOOR USE ONLYThis Natural Gas Conversion Kit can be used ONLY withDual F

Page 2

BezelValve stemNatural gas bezel80004350OrificeOrifice removal tool80004378Sideburner valveSideburner control knob116- Using the provided orifice remo

Page 3

Flat washerLock washerSideburnerSideburnercooking grateBurner capWind DiverterNatural Gas Conversion Kit  11- Return sideburner to shelf. Make sure b

Page 4 - Tools required for assembly:

Sideburnercooking grateBurner capGriddleWinddiverter12  Natural Gas Conversion Kit15Sideburner Conversion (Outdoor Stove & Griddle)6- Open sidebu

Page 5 - Tube Burner Conversion

Natural Gas Conversion Kit  13BezelValve stemOrificeOrifice removal tool80004378Sideburner valveSideburner control knob176- Using the provided orific

Page 6 - Tube Burner

Sideburnercooking grateBurner capWinddiverterGriddle14  Natural Gas Conversion KitFlat washerLock washerSideburner- Return sideburner to shelf. Make

Page 7 - Natural Gas Bezel

Natural Gas Conversion Kit  1521Lock WasherNutScrew22- Remove screws, washers, and nuts that secures Rotisserie Cover to back of grill Firebox.- Remo

Page 8 - Natural Gas Hose Conversion

Natural Gas Conversion Kit  162324- Using Orifice Removal Tool provided with Kit, unscrew Orifice from Rotisserie Connector. Save Orifice for convert

Page 9 - Sideburner Conversion

Natural Gas Conversion Kit •17EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.EmergenciesG

Page 10 - Sideburner control knob

Natural Gas Conversion Kit  18THIS PAGE INTENTIONALLY LEFT BLANK

Page 11

Natural Gas Conversion Kit •19THIS PAGE INTENTIONALLY LEFT BLANK

Page 12

DANGERSafety SymbolsThe symbols and boxes shown below explain what each headingmeans. Read and follow all of the messages found throughoutthe manual.D

Page 13

 Columbus, GA 31902  Assembly Instructions © 2007 Char-Broil, LLC ®

Page 14 - Sideburner

Connecting Your Grill to the Natural Gas Source.1.2.Figure AA professionally-installed shut-off valve between the supply pipingand the socket is recom

Page 15 - Rotisserie Burner Conversion

Safety Tipss When grill is not in use, turn off all control knobs and gassource.CAUTIONCAUTION: Sideburner lid must be open when sideburneris in opera

Page 16 - Rotisserie Connector

Tube Burner Conversion2- Remove Self-tap screws and remove Carryover tubes.- Remove screws and washers at back of burners to detach Tube Burners from

Page 17 - GAS ISSUES:

3- Remove two screws that secure each Electrode to Tube Burner (Electrode remains in Firebox).- Lift back end of burner while sliding Tube Burner out

Page 18

- Pull the Tube Burner Control Knobs off of Valve Stems.- Remove screws and washers that secure each Bezel to the Control Panel. Save removed Bezels f

Page 19

78Your Grill may differ from illustration shown.Natural Gas Hose Conversion6- Using a wrench, not provided, remove LP Regulator Hose Assembly from Man

Page 20 - Char-Broil, LLC ®

SideburnerSideburnercooking grateBurner capWind diverterNatural Gas Conversion Kit  99Sideburner Conversion6- Open sideburner lid and remove the side

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