Char-Broil 461630510 User's Guide

Browse online or download User's Guide for Barbecues & grills Char-Broil 461630510. Char-Broil 461630510 Product guide [en] User Manual

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Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
11/02/09 • G208-002-120801
© 2009 Char-Broil, LLC Columbus, GA 31902
Printed in China
For support and to register your
grill, please visit us at
www.charbroil.com
Estimated assembly time: 35-40 minutes
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
PRODUCT GUIDE
MODEL 461630510
Assembly instructions © 2009
This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by Char-Broil Thermos
Holdings, LLC. In the United States, in the category of gas grills and grill accessories, Thermos is a registered trademark of Char-broil Thermos Holdings, LLC. In the
United States in all other categories and worldwide in all categories, Thermos is a registered trademark of Thermos L.L.C. or one of its affiliates. All rights reserved.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
® ®
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.
TM REVISION 04
®
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Summary of Contents

Page 1 - MODEL 461630510

Serial NumberDate PurchasedIMPORTANT: Fill out the product record information below.See rating label on grill for serial number.11/02/09 • G208-002-12

Page 2 - WARNING:

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in

Page 3

WARNINGFor Safe Use Of Your Grill And To Avoid Serious Injury:•Do not let children operate or play near grill. •Keep grill area clear and free from ma

Page 4

CAUTIONIf burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burne

Page 5

CAUTIONSPIDER ALERT!GAS COLLECTORBOX & IGNITORVALVECONTROL PANELBURNERVENTURILIFT OUTBURNER ASSEMBLYAIRSHUTTERSPIDER WEBSINSIDE VENTURISPIDER WEBS

Page 6 - Internal Temperatures

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this pr

Page 7

PARTS LIST15Key Qty DescriptionA 1 FIREBOX B 1 LIDC 1 LOGO PLATED 1 VALVE/HOSE/REGULATOR ASSEMBLYE 1 CONTROL PANELF 1 BURNERG 1 ELECTRODE/COLLECTORH 2

Page 8 - Retainer Strap

BCYFIIGJJHIJBBVSQTXOAAAZFFGGHJIPHHKDNVMLRUWCCEEDDEPARTS DIAGRAM 16

Page 9

17ASSEMBLY1Hitch PinQty. 2Hinge PinQty. 2#10-24x1-1/4’’Machine ScrewQty. 1#10-24Flange NutQty. 1Left Front Leg(Curve)Support BracketLeft Back Leg(Stra

Page 10 - Straight

34Front PanelLay front legs down on the floorSlide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts.‘ #10-24x2”M

Page 11 - Safety Tips

5Control Panel Stand cart upright.In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and

Page 12

2 TABLE OF CONTENTSFor Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Grilling Guide. . . . . . . . . . . .

Page 13 - SPIDER ALERT!

78 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts.Tank RetainerInsert tank retainer into side brace and secure

Page 14 - LIMITED WARRANTY

99Burner, Firebox and Control KnobPlace burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and

Page 15 - PARTS LIST

ShelvesAttach mounting brackets to side shelf with #8-32x3/8’’ sheet metal screw and side shelf bushing (A).Attach mounting brackets to front of leg w

Page 16 - PARTS DIAGRAM

1112Lower HingesAttach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat p

Page 17 - ASSEMBLY

Hitch PinQty. 2Hinge PinQty. 2LidPlace lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins a

Page 18 - Wheel Bushing

1715Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip.16Tank collar opening must face to front of grill. Loosen wi

Page 19 - Main burner valve

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.EmergenciesProblemGas leaking from cracked

Page 20 - Tank Retainer

Troubleshooting (continued)ProblemBurner(s) will not light using ignitor.Burner(s) will notmatch light.Low flame, drop in gas flow.Flames blow out.Fl

Page 22

NOTES29

Page 23

3 WARNINGCALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to ca

Page 24

NOTES30

Page 25 - Always keep LP cylinders in

31Warranty Registration DepartmentP.O. Box 1240Columbus, GA 31902-1240

Page 27 - Troubleshooting (continued)

First Time UseRead your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all gri

Page 28

Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will

Page 29

USDA Recommended Safe MinimumInternal TemperaturesBeef, Veal, Lamb, Steaks, & Roasts 145° FFish 145° FPork 160° FBeef, Veal, Lamb Ground 160° FEgg

Page 30

Why Clean?We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your

Page 31 - Columbus, GA 31902-1240

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or impr

Page 32

WARNINGIf “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!Connecting Regulator to the

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